Summary
MAGNET_GENERAL_CATALOG
、Eontroller、EChuck part> Model PRB PROMELTA* SYSTEMPRB-2050APRC-220BModel Dimensions RatedB B? B? L L? L? H Current MassPRB-1218A 125�E�E.92�E�E21�E�E.76�E�E61�E�E.33�E�E77�E�E.96�E�E93�E�E.59�E�E60�E�E0.2�E�E7�E�E.03�E�E3A 14kg/ 30 lbPRB-1530A 150�E�E.90�E�E46�E�E.74�E�E86�E�E.07�E�E00�E�E1.8�E�E16�E�E2.4�E�Eー80�E�E.14�E�E7A 28kg/ 61 lbPRB-2050A 200�E�E.87�E�E96�E�E.71�E�E55�E�E0.0�E�E00�E�E9.6�E�E16�E�E0.3�E�Eー17A 55kg/121 lb※ Three pieces of standard type fixing agent (1 piece: ρE0ÁE60) are included. Whenthey have been used up, please purchase them.�E�mm�E�En�E�］ 450DrainTemperature controller845775LLH1BB1B 2L 2�E�Features�E�■A wide variety of workpieces!Workpieces of such nonmagnetic materials as plastic, aluminum, stainless steel,ceramic and glass that are diffi cult to hold during grinding can be held easily. Inparticular, this system is suitable for small workpieces that cannot be held bymagnetic chucks. ※1■Significantly improved grinding accuracy! Highly precise grinding in the order of micron achievable!●The bonding film that aff ects grinding accuracy has been made thinner by using“workpiece fixing agent Enewly developed by KANETEC to realize a grindingaccuracy in the order of micron. Also it has been made possible to secureworkpieces at low temperature close to room temperature and a diff erence intemperature during securing and releasing workpieces has been reduced tominimize thermal impact on workpieces. Wet operations are allowed. ※2●Adverse influence on accuracy due to warping of workpieces, which isunavoidable when mechanical clamps are used, has been eliminated.●The work face is made of iron in consideration of accuracy stability and wearresistance. The work face accuracy can be recovered by regrinding the work face.■Easy installationThe main unit can be installed on a machine by use of T-slots. Also since itsmounting face is made of iron, it can easily be mounted on your magnetic chuck.■Compact controllerThe controller measures as small as 450 mm wide ÁE450 mm deep ÁE845 mmhigh and can be installed in any place. It comes with a remote operation box.※1 Both magnetic and nonmagnetic materials can be secured. In particular, this systemis suitable for grinding of cemented carbide, ceramic, stainless steel and aluminum.However, it cannot be used with the following workpieces in some cases:・Workpieces having abrasive-like surface (e.g. plaster)・Workpieces warped largely (more than 0.5 mm)・ Thin (less than 1.0 mm) workpieces such as stainless steel that tend to bedistorted by grinding heat・Some resins such as Teflon※2 The wax used with this system is susceptible to impact and therefore cannotbe used for cutting as a rule. In dry operations, the temperature ofworkpieces rises to melt the wax and therefore, it cannot be used.A system to enable a wide range of precision grinding of anymaterials; nonferrous, resin or ceramic.Model VIonlptaugte VoltagOeutpuCt urrent MassPRC-220B 3-phase 200 VAC, 50/60 Hz 200 VAC 20A 120kg/264 lb�E�mm�E�En�E�］■Two types of fixing agent; standard type and lowviscositytype (high precision type) available!Standard typeLow-viscosity typeSUS304 A5056 Ceramic MC nylon PolypropyleneFixing power (by materials)Material14121086420�E�Eg/cm2�E�Fixing powerStandard typeMelting temperature 65℃The fi xing power is high, but its film thickness is 5 to 10 μm.Low-viscosity type (High precision type)Melting temperature 45℃The fi xing power is low, but its film thickness is only 1 to 2 μm, whichmakes this type suitable for finishing operations. The following graphsindicate the holding power of the waxes (per cm2) by materials.●For removing fixing agent remaining after securing workpieces,a high-performance cleaner and ultrasonic cleaner (optional) are available.For test grindingWorkpiece Grinding ※Grinding Accuracy Workpiece Grinding ※Grinding AccuracyMaterial Size and shape Method Grinding wheel Fixing agent Flatness Parallelism Material Size and shape Method Grinding wheel Fixing agent Flatness ParallelismSKD65ÁE5ÁE5�E�Em�E�ESurfacegrinding 2μper passDiamondgrindingwheelBothsides lowviscosity2μ 3μ Cementedcarbide10ÁE0ÁE�E�Em�E�ESurfacegrinding 2μper passDiamondgrindingwheelBothsides lowviscosity1μ 1μCeramic(Alumina)50ÁE0ÁE0�E�Em�E�ESurfacegrinding 2μper passDiamondgrindingwheelBothsides lowviscosity2μ 3μ S50C12ÁE00ÁE�E�Em�E�ESurfacegrinding 2μper passGCgrindingwheelBothsides lowviscosity2μ 3μCarbon50ÁE0ÁE�E�Em�E�SurfacegrindingGCgrindingwheel、Eace A〉Standard2 μ per pass、Eace B〉Low viscosity2 μ per pass1.5μ 3μ SUS304ρE2ÁE0�E�Em�E�ESurfacegrindingGCgrindingwheelStandard 1μ 3μ550 50510 2050 5010612100656515ρE 8ρE 220※Note: The grinding accuracy is presented for reference only. It varies according to shapes, materials and sizes of workpieces and grinding environment such as machines.�E�E�E�Fixing agent: ρE0ÁE60 mm (100 g ÁE3 pieces/set)Note: These are sold only to the purchaser of the PROMELTA* SYSTEM.Securing methodItemPROMELTA System Refrigerating Chuck Vacuum ChuckMagnetic Chuck�E�EE l e ctromagnetic/ Permanent �E�EMechanical Clamp(e.g. Vice)Workpieceto fi xMaterial ◁E◁E◁EÁE△Size/plate thickness ◁E◁E△ △ △Material distortion ◁E◁EÁE◯ ◎OperabilityPretreatment △ △ △ ◁E◎Fixing time △ △ ◁E◁E◯Releasing time △ △ ◁E◁E◯Post treatment △ ◁E◁E◁E◎GrindingconditionInfeed per pass (Fixing power stability) ◁E△ ◯ ◁E◎Wet operations ◁EÁE◯ ◁E◎Grinding accuracy (Workpiece distortion when clamped) ◁E◁E△ △ ◯CostRunning cost ◯ ◁E◁E◁E◎Facility scale △ △ ◯ ◯ ◎System price △ △ ◯ ◯ ◎○ depending on�E�Erinding method �E�Magnetic�E�Eaterials only �E�Small workpieces�E�Eot possible �E�Unused hole�E�Emasking �E�Weak to�E�Erinding heat�E�ECleaning required)(Cleaning required)Soft materials�E�Enot possible �E�Thin sheets�E�Enot possible �E�PROMELTA* SYSTEM PRB / PRC46CHUCKCONTROLLERSPERMANENTMAGNETIC CHUCKSPERMANENTELECTROMAGNETIC CHUCKSBLOCKSFOR MCVACUUMCHUCKSPROMELTA*SYSTEMSINE BARCHUCKSHOLDINGTOOLSBLOCKS, HOLDERS,MINI CHUCKSMEASURINGTOOL HOLDERSMAGNETICTOOLSMAGNETICHOLDERSELECTROMAGNETICCHUCKS
